DC5001 - Battery Cooler/Heat-Pump Liquid to Liquid 360Vdc 540Vdc

High-efficiency compact DC powered heat-pump for cooling + heating batteries of electric vehicles such as locomotives, trains, buses, people movers, trucks, POD, defence, Hybrid vehicles (HEV) (PHEV), Electric vehicles (EV) and Fuel cell vehicles (FCV)

 

Our rugged high performance and low consumption heat pumps are available in
360Vdc (200-420Vdc) or 540Vdc (400-800Vdc) and designed to cool and heat
batteries of battery-powered vehicles under heavy-duty conditions. Maintaining
the battery temperature is mandatory to maximize its life spend and characteristics.

 

The CANopen connectivity delivers performance in terms of scalability user interface as well as straightforward programming, maintenance and servicing. Ideal for fast and easy customization for vehicles such as Hybrid vehicles (HEV) (PHEV), Electric vehicles (EV) and Fuel cell vehicles (FCV)

 

 

The self-contained box consists of a 2-way condenser and evaporator, high efficient slow starting compressor, and an inbuilt electronic control box. The water pump or outdoor heat exchanger is not part of the standard supply. 

Refrigeration

 

Parameter

Value

Cooling power (EN-14511-2:2013)

4,13 kW 50% glycol/water

Heating power (EN-14511-2:2013)

5,2 kW 50% glycol/water

Liquid flow  

Side A 14 l/min Side B 30 l/min

Compressor – motor RPM

1000 – 6000 rpm

Pressure drop

35 kPa @ 30 l/min

Refrigerant

R134a (1,1,1,2-tetrafluoroethane). 1234yf on request

Refrigerant amount

320 g

Refrigerant GWP-AR4

1430

Refrigerant ODP

0

Safety Classification of Refrigerant (ASHRAE 34)

A1

Maximum temperature inlet

Side A and B: 55 °C (possibly for derating ask salesperson for more information)

Minimum temperature inlet

Side A and B: -20 °C

Maximum ambient temperature 

50 °C

Minimum ambient temperature

-20 °C

Storage temperature

-30 °C till 55 °C

Altitude

1200m above derating will be on the capacity.

EER

6 (see graph: Energy efficiency ratio (Cooling))

COP

2,8 (see graph: Coefficient of Performance (Heating))

Sealing pressure

30 barg

Max glycol mix

Ethylene glycol/water 60%

Min glycol mix

Ethylene glycol/water 50% (if less than 50% ask salesperson for more information)

Cooling duty varies on climatic conditions and altitude- consult factory for specific applications. Please note the outdoor heat exchanger needs to be oversized! 

 

 

Mechanical

 

Parameter

Value

Hazard level (according to EN 45545)

HL1 on request

Liquid connections

G3/4 male

Maximum weight

23 kg

Maximum dimensions

350 x 350 x 350 mm (LxWxH)

Colour

Aluminium

Colour Control box

Aluminium

Connect to side A

The device that needs thermal managed

Connect to side B

Radiator or other equipment

Sound power level

70 dB (A) on maximum condition 1 m

Walkability

N.A.

Mounting

See 14005-19999-047-C for more information

Operating angles

10° see 14005-19999-047-C for more information  

Max water pressure

4 barg

 

 

Electrical

 

Parameter

Value

Software

DC 50xx V1.4

Operating voltage of 360 VDC

240- 420 VDC

Operating voltage of 540 VDC

400-750 VDC max 790±5 VDC

Control voltage

24 VDC (20-36 VDC) or 12 VDC on request

Power consumption

0-3,7 kW

Power consumption control max

96 W

Degree of protection(components to be protected from water and dust)

IP66

Mounting location Control box

In DC 5001

Communication

CANopen (SDO only), remote on/off with error signal or self-controlled

Connector LV

Harting 1A (see 14005-19999-047-C for more info)

Connector HV

TE HVA 280 (see 14005-19999-047-C for more info)

Insulation value HV 360 VDC version

≥20 MΩ 500 VDC/60S 

Dielectric strength HV 360 VDC version

≤ 15 mA 2000 VAC / 50 Hz / 60 s

Insulation value HV 540 VDC version

≥20 MΩ 1000 VDC/60S 

Dielectric strength HV 540 VDC version

≤ 15 mA 2500 VAC / 50 Hz / 60 s

 

 

Normative references

Name

Issue

Description

EN 60529

 

Degrees of protection provided by enclosures (IP Code)

MAC directive (2006/40/EC)

 

relating to emissions from air-conditioning systems in motor vehicles and amending Council Directive 70/156/EEC

DIRECTIVE 2014/68/EU

 

On the harmonisation of the laws of the Member States relating to the making available on the market of pressure equipment

REGULATION (EU) No 517/2014

 

of 16 April 2014 on fluorinated greenhouse gases and repealing Regulation (EC) No 842/2006

EN 378

 

Refrigerating systems and heat pumps – Safety and environmental requirements

EN-14511-2:2013

 

specifies the test conditions for the rating of air conditioners, liquid chilling packages and heat pumps, using either, air, water or brine as heat transfer media

DIRECTIVE 2014/35/EC

 

on the harmonisation of the laws of the Member States relating to the making available on the

the market of electrical equipment designed for use within certain voltage limits

DIRECTIVE 2014/30/EC

 

Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility.

 

Downloads -

  • DC5001 - Battery Cooler/Heat-Pump liquid to liquid 360Vdc (200-420Vdc) or 540Vdc (400-800Vdc)
  • DC 5001 technical drawing 14005-19999-047-C

Please provide us with your name and e-mail address to download the requested file.

Request quotation:

DC5001 Battery chiller liquid to liquid Cooler/Heat-Pump 360V or 540V
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    Environmentally friendly Air Conditioning

    • Low carbon footprint
    • Low energy use compared to CO2
    • Low operational cost
    • Factory pressure tested with Hydrogen (leak free)
    • Uses refrigerant gas with the minimal environmental impact

    Why our customers select DC Airco Air Conditioning Units for their professional applications:

     

    • >50% lower fuel/energy consumption
    • No startup peak-soft starting
    • No need of an expensive inverter to powered it.
    • DC unit keeps on cooling in case of power failure/engine off
    • Quality manufacturing since 1997 with extensive testing procedures
    • Easy mount, fully factory assembled charged and tested 
    • Low maintenance and low whole life cost
    • Stock and custom made units
    • Worldwide deliveries

    AC vs DC Air conditioner

    Quick return investment

    Follow this link for more information

     

    Low power consumption

    Extremely low power consumption with high cooling output!!

    High ambient design

    Specially build for high ambient!

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