DC5030 - Battery Cooler/Heat-Pump liquid to air 360Vdc 540Vdc

High-efficiency compact DC powered heat-pump for cooling + heating batteries of electric vehicles such as locomotives, trains, buses, people movers, trucks, POD, defence, Hybrid vehicles (HEV) (PHEV), Electric vehicles (EV) and Fuel cell vehicles (FCV)

 

Our rugged high performance and low consumption heat pumps are available in
360Vdc (200-420Vdc) or 540Vdc (400-800Vdc) and designed to cool and heat
batteries of battery-powered vehicles under heavy-duty conditions. Maintaining
the battery temperature is mandatory to maximize its life spend and characteristics.

 

The CANopen connectivity delivers performance in terms of scalability user interface as well as straightforward programming, maintenance and servicing. Ideal for fast and easy customization for vehicles such as Hybrid vehicles (HEV) (PHEV), Electric vehicles (EV) and Fuel cell vehicles (FCV)

 

 

The self-contained box consists of a 2-way condenser and evaporator, high efficient slow starting compressor, and an inbuilt electronic control box. The water pump or outdoor heat exchanger is not part of the standard supply. 

Refrigeration

 

Parameter

Value

Cooling power (EN-14511-2:2013)

4,15 kW 100% water

Liquid flow  

Side A 15 l/min

Compressor – motor RPM

1000 – 6000 rpm

Pressure drop

35 kPa @ 30 l/min

Refrigerant

R134a (1,1,1,2-tetrafluoroethane). 1234yf on request

Refrigerant amount

390 g

Refrigerant GWP-AR4

1430

Refrigerant ODP

0

Safety Classification of Refrigerant (ASHRAE 34)

A1

Maximum temperature inlet

Side A: 55 °C (possibly for derating ask sales person for more information)

Minimum temperature inlet

Side A: -20 °C

Maximum ambient temperature 

50 °C (derate starts at 45 °C)

Minimum ambient temperature

-20 °C

Storage temperature

-30 °C till 55 °C

Altitude

1200m above derating will be on the capacity.

EER

7,8 (see graph: Energy efficiency ratio (Cooling))

Sealing pressure

30 barg

Max glycol mix

Ethylene glycol/water 60%

Min glycol mix

Ethylene glycol/water 50% (if less than 50% ask salesperson for more information)

Cooling duty varies on climatic conditions and altitude- consult factory for specific applications. Please note the outdoor heat exchanger needs to be oversized! 

Mechanical

 

Parameter

Value

Hazard level (according to EN 45545)

HL1 on request

Liquid connections

G3/4 male

Weight body

18 kg

Weight condenser with hoses

7 kg

Maximum dimensions without the condenser

350 x 350 x 350 mm (LxWxH)

Condenser dimensions

466 x 353 x 116 mm

Colour

Aluminium

Colour Control box

Aluminium

Connect to side A

The device that needs thermal managed

Connect to side B

Condenser  

Sound power level

70 dB (A) on 1 m @ 25 °C

Walkability

N.A.

Mounting

See 5030-19999-001-C for more information

Operating angles

10° see 5030-19999-001-C for more information  

Max water pressure

4 barg

Standard refrigerant hose length

0.9 m

 

Electrical

 

Parameter

Value

Software

DC 50xx V1.4

Operating voltage 360 VDC version

240- 420 VDC

Operating voltage 540 VDC version

400-750 VDC max 790±5 VDC

Control voltage

24 VDC (20-32 VDC) or 12 VDC (9-16)

Power consumption HV

0-3,7 kW

Power consumption LV

300 W (24 VDC) / 325 W (12 VDC)

Power consumption control max

42 W

Degree of protection (components to be protected from water and dust)

IP66

Mounting location Control box

In DC 5030

Communication

CANopen (SDO only), remote on/off with error signal or self-controlled

Connector LV

Harting 1A (see 5030-19999-001-C for more info)

Connector HV

TE HVA 280 (see 5030-19999-001-C for more info)

Connector Condenser fan

Delphi 12185126 or Yazaki 7282849790 (see 5030-19999-001-C for more info)

Insulation value HV 360 VDC version

≥20 MΩ 500 VDC/60S  

Dielectric strength HV 360 VDC version

≤ 15 mA 2000 VAC / 50 Hz / 60 s

Insulation value HV 540 VDC version

≥20 MΩ 1000 VDC/60S 

Dielectric strength HV 540 VDC version

≤ 15 mA 2500 VAC / 50 Hz / 60 s

 

 

Normative references

Name

Issue

Description

EN 60529

 

Degrees of protection provided by enclosures (IP Code)

MAC directive (2006/40/EC)

 

relating to emissions from air-conditioning systems in motor vehicles and amending Council Directive 70/156/EEC

DIRECTIVE 2014/68/EU

 

On the harmonisation of the laws of the Member States relating to the making available on the market of pressure equipment

REGULATION (EU) No 517/2014

 

of 16 April 2014 on fluorinated greenhouse gases and repealing Regulation (EC) No 842/2006

EN 378

 

Refrigerating systems and heat pumps – Safety and environmental requirements

EN-14511-2:2013

 

specifies the test conditions for the rating of air conditioners, liquid chilling packages and heat pumps, using either, air, water or brine as heat transfer media

DIRECTIVE 2014/35/EC

 

on the harmonisation of the laws of the Member States relating to the making available on the

the market of electrical equipment designed for use within certain voltage limits

DIRECTIVE 2014/30/EC

 

Directive on the approximation of the laws of the Member States relating to electromagnetic compatibility.

Downloads -

  • DC5030 - Battery Cooler/Heat-Pump liquid to Air 360Vdc (200-420Vdc) or 540Vdc (400-800Vdc)
  • Technical drawing 5030-19999-001-C

Please provide us with your name and e-mail address to download the requested file.

Request quotation:

DC5030 - Battery Cooler/Heat-Pump liquid to Air 360Vdc (200-420Vdc) or 540Vdc (400-800Vdc)
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    Environmentally friendly Air Conditioning

    • Low carbon footprint
    • Low energy use compared to CO2
    • Low operational cost
    • Factory pressure tested with Hydrogen (leak free)
    • Uses refrigerant gas with the minimal environmental impact

    Why our customers select DC Airco Air Conditioning Units for their professional applications:

     

    • >50% lower fuel/energy consumption
    • No startup peak-soft starting
    • No need of an expensive inverter to powered it.
    • DC unit keeps on cooling in case of power failure/engine off
    • Quality manufacturing since 1997 with extensive testing procedures
    • Easy mount, fully factory assembled charged and tested 
    • Low maintenance and low whole life cost
    • Stock and custom made units
    • Worldwide deliveries

    AC vs DC Air conditioner

    Quick return investment

    Follow this link for more information

     

    Low power consumption

    Extremely low power consumption with high cooling output!!

    High ambient design

    Specially build for high ambient!

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